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One-Component Thermal Gel (customizable)
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Thermal Conductive Gel
Thermal Conductive Materials
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Product Description
- High thermal conductivity, low thermal resistance
- Suitable for high-compression, low-stress applications
- Excellent thixotropy, non-corrosive to substrates.
- Options and tools: Automatic dispensing machine or manual dispensing gun
- It is recommended that the dispensing machine operate at a working pressure of 90 psi.
- No curing time required, ready for immediate use.
- Storage conditions: Temperature 5~35℃; Humidity 0~65%
- Shelf life: 12 months
- Packaging specifications: 30 mL, 100 mL, 300 mL
- Choosing the right thermal conductive gel requires considering several aspects. Here are some key factors:
- Thermal conductivity: The unit is W/m·K. The higher the value, the stronger the heat-conducting capability. However, it’s important to note that a high thermal conductivity often also means higher costs. You should select an appropriate grade based on the device’s heat generation and cooling requirements—there’s no need to unilaterally pursue the highest possible figure.
- Thermal resistance: Its unit is ℃·in²/W or ℃·cm²/W. The lower the thermal resistance, the better. It comprehensively reflects both the intrinsic thermal conductivity of the material itself and its thermal conductance at the interface with adjacent materials; sometimes, it’s even more important than the thermal conductivity coefficient itself.
- Viscosity and Fluidity: These factors influence how easy it is to dispense the material, whether it can fully fill tiny gaps, and whether it tends to sag or drip. The choice should be based on the size of the gap and the dispensing process (manual or automated). Curing Characteristics: For two-component gels, it’s important to pay attention to curing conditions (room temperature or heating), working time, and the time required for complete curing.
- Thixotropy and Anti-Sagging Properties: Good thixotropy means that the gel becomes thinner and easier to apply under shear force, yet thickens and resists flow once it’s at rest. This property is crucial for applications on vertical or inclined surfaces.
- Long-term Reliability (Quality Assurance): Temperature Range: Ensure the gel maintains its performance under the operating temperature of the equipment—for example, some applications require a range of -40℃ to 200℃.
- Durability and Stability: Pay attention to its resistance to aging, ability to withstand thermal shock cycles, and whether it tends to dry out or become oily. Two-component gels generally perform better in terms of long-term reliability.
- Electrical Insulation: Most applications require gels to have good electrical insulation properties. However, there are also specially designed conductive thermal conductive gels available for specific applications.
- Other requirements may also include flame retardancy (such as UL94 V-0) and environmental compliance (such as RoHS and REACH).
- Interface and System Matching (Effectiveness): Interface Contact Pressure: Proper installation pressure helps expel air and reduce contact thermal resistance.
- heat sink performance: The radiator’s own heat-dissipating capacity must match the power of the heat source. If the radiator’s performance is insufficient, even using a gel with an extremely high thermal conductivity may result in only a very limited improvement in overall cooling effectiveness.
- Construction thickness: Under the premise of adequately filling the gap, the thinner the adhesive layer, the lower the thermal resistance typically is. It is recommended to apply the thermally conductive gel in a thin layer, with a thickness controlled within the range of 0.1 to 1 mm.
- Decisions can be made quickly based on the following core questions:
- 1. Does the product require subsequent maintenance or upgrades?
- Yes → Prioritize single-component products. Their non-curing properties make disassembly and cleaning extremely convenient.
- No → Give priority to two-component systems. After curing, they offer more durable and stable mechanical and thermal conductivity properties.
- 2. What are the expected service life and operating environment of the product? For long lifespans (>5 years) and harsh environments (wide temperature fluctuations and high vibration), prioritize two-component formulations. Their crosslinked curing structure offers superior resistance to aging, sagging, and performance degradation. For short lifespans and mild environmental conditions, a single-component formulation is sufficient to meet requirements, while also being more cost-effective and simpler to process.
- 3. What is the required fill volume or thickness of the application? For large fill volumes (e.g., >2 mm) or thick adhesive layers, a two-component system must be used. A single-component system is highly risky when applied in thick layers, as it tends to bleed oil over time, shrink, or even dry out completely. For thin-layer fills (e.g., <1 mm), either system can be used; further assessment should take into account the considerations outlined in Questions 1 and 2.
- Features: Typically does not cure (though single-component formulations for special applications can be cured), remains consistently moist, and has a relatively high oil bleed rate.
- Advantages: Easy to use—no mixing required; easy to rework and repair; achieves high compression ratios even at very low pressures, reducing stress on components.
- Disadvantage: Under long-term use, it may be slightly less reliable than two-component adhesives due to issues such as oil leakage.
- Features: After mixing components A and B, a curing reaction occurs, forming an elastomer with low oil exudation.
- Advantages: Superior long-term reliability and better resistance to sagging (resulting in a more stable cured form), making it suitable for large-scale applications (such as electric vehicle battery packs).
- Disadvantages: Requires mixed use, making the operation slightly more complex; after curing, rework may be somewhat more difficult compared to single-component systems.
Production Workshop
Laboratory
Rapid Temperature Change Test Chamber
High-Temperature Testing Machine (500°C)
Programmable Constant Temperature and Humidity Test Chamber
High-and-Low Temperature Cyclic Humidity and Heat Test Chamber
Particle Size Analyzer
High-Speed 3D Mixer
Planetary Mixer
Ruiling Thermal Conductivity Tester
About Dingtai
Guangdong Dingtai New Material Technology Co., Ltd. is a technology-driven enterprise dedicated to the research, development, production, sales, and service of thermal management materials, adhesives, flame-retardant insulating materials, and desiccant/deoxygenation products. Located in Dongguan, China—known as the "World's Factory"—the company has also established the Dingtai Vietnam Factory in Bac Ninh Province, Vietnam. The company has successfully obtained several internationally recognized certifications, including ISO9001, ISO14001, IATF16949, ISO45001, and the 3A Measurement MMS System Certificate, while also securing multiple patent approvals. Backed by a team of highly skilled R&D professionals with robust technical expertise and extensive industry experience, Dingtai maintains ongoing collaboration with leading experts and technical pioneers in the field of polymer materials, ensuring its commitment to cutting-edge innovation and forward-thinking solutions.
The company's products are widely used across a diverse range of industries, including the computer industry, power semiconductors, home appliances, smart home solutions, power supplies, electric vehicle charging stations, optical modules, security systems, servers and inverters, set-top boxes, switches and routers, automotive electronics, and new energy sectors.
Currently, our company's products have been exported to numerous regions and are widely used in markets across South Korea, Europe and America, as well as domestically. Our product quality and services have consistently earned customers' recognition and positive feedback.
People-oriented and driven by technological innovation, we are always committed to continuous advancement, developing new technologies and products.
In the future, Dingtai will continue to invest in technological innovation, striving to become a globally and domestically recognized supplier of thermal management and drying materials—while consistently delivering thoughtful, tailored design solutions to our customers.
Founded in 2019
The company's current employees
Sales in 25+ regions
Serving over 1,000 customers domestically and internationally
Production workshop area, ensuring ample capacity
Patent Certificate
Certificate of Honor
Product Applications
Precautions for Using Thermal Conductive Materials
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Dingtai New Materials
China: Building 3, Huashen Wisdom Port, Hongmei Town, Dongguan City, Guangdong Province
Vietnam: Phase I, Plot VI.3, Thuan Thanh 3rd Industrial Park, Bac Ninh Province
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