1.5–12W Thermal Conductive Pad (Customizable)


This product is manufactured via advanced processes, with a silicone resin matrix loaded with thermally conductive fillers. It boasts high thermal conductivity, excellent mechanical strength, and ease of application, making it a best-selling thermal interface material on the market. Compared to other thermal interface materials, this product is better able to adapt to uneven or irregular device surfaces, enabling it to fully fill the gap between heat-generating components and heat sinks, thereby achieving high-performance heat dissipation. Customized solutions are available to meet specific customer needs and adapt to diverse application scenarios. Whether in the electronics, computer, or automotive industries, this product consistently delivers outstanding performance, ensuring stable equipment operation and extending equipment service life. We deliver tailored packaging and labeling.

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Thermal conductive pad

Thermal Conductive Materials

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Material Technology

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Product Description


A thermal pad is a preformed, easy-to-install and reworkable thermal interface material that offers irreplaceable advantages in applications requiring maintainability, large-area coverage, and stress protection for sensitive components. Thermal pads are flexible sheet materials formulated with silicone polymer as the matrix, loaded with high-thermal-conductivity fillers, and manufactured via specialized processes. Their thermal conduction mechanism relies on these thermally conductive fillers forming heat-conducting pathways within the matrix, replacing air—a material with extremely low thermal conductivity—and thereby significantly reducing contact thermal resistance. 
Product Applications 
The product can be applied to industries such as electronic information and communications, consumer electronics and displays, new-energy vehicles and transportation, industrial automation and energy, medical and specialized equipment, as well as emerging and future fields. 
Product Features 
  • High thermal conductivity
  • High compression ratio, low volatility
  • Excellent electrical insulation performance
  • Multiple thickness options for a broad application scope.
Technical Parameters 

Process usage 
  • Before installation, clean the surface of the component to be mounted thoroughly, ensuring it is free of obvious dust, debris, and other contaminants, so as not to compromise the overall thermal conductivity and heat dissipation performance after installation.
  • During installation, for products that have already been die-cut and feature low hardness with strong self-adhesion, if conditions permit, you should first remove the protective film,attach it to the component, and then remove the second protective film. For products that have already been die-cut and feature high hardness with weak self-adhesiveness, you can first remove the protective film, bend the pad until its edges curl up, and then use flat-nose tweezers to pick it up and adhere it.
  • After installation, if you notice bubbles or unevenness, use clean tools to carefully remove the gasket and re-install it. This will help ensure that the overall thermal conductivity and heat dissipation performance is not compromised after installation.
Storage conditions/ Shelf life/ Transportation 
  • Storage environment: Temperature 5–35℃, humidity 0–65%.
  • Shelf life: 12 months;
  • Transportation: This product is environmentally friendly and healthy, and should be transported as non-hazardous goods.
 
Key factors for selecting thermal pads 
To select a suitable thermal pad, it is necessary to comprehensively consider the following factors to ensure that it can deliver excellent thermal performance and long-term reliability in a specific application: 

1. Thermal conductivity  

  • This is the core metric for evaluating a material's thermal conductivity, with units of W/m·K. The higher the value, the better the thermal conductivity performance. However, this doesn't mean blindly pursuing higher values—rather, it’s important to consider cost and application scenarios comprehensively.
  • For low-power devices such as standard consumer electronics chips, 1.0 to 3.0 W/m·K is usually sufficient.
  • For medium- and high-power devices (such as CPUs, GPUs, and power modules): 3.0 to 8.0 W/m·K is a common choice.
  • For applications requiring extremely high power or seeking high-performance thermal management—such as certain servers and high-power IGBTs—products with thermal conductivity exceeding 8.0 W/m·K may be necessary; however, this will significantly increase costs.

2. Thickness

  • Thickness selection is crucial and should be determined by the actual gap distance between the heat source and the heat sink.
  • The basic principle is that the thickness of the thermal pad should be equal to or slightly greater than (and it’s generally recommended to compress it by 20%–50% to match the gap thickness) the gap itself. This ensures that under installation pressure, the pad can be fully compressed and completely fill the gap without generating excessive stress.
  • The thinner the gasket, the lower the thermal resistance typically is; however, if it’s too thin, it may fail to adequately fill the gap. If it’s too thick, it will increase thermal resistance and could potentially damage components due to excessive compression.

3. Hardness and Compressibility

  • Hardness is typically expressed in Shore hardness units (Shore OO or Shore A). The lower the hardness, the softer the material, and the easier it is to compress under low pressure and to fill irregular surfaces, thereby reducing thermal contact resistance and making it suitable for precision or low-stress applications. However, lower hardness is not always better; it’s important to also consider tear strength to prevent damage during installation. High-hardness gaskets offer greater mechanical strength, but they may require higher compression pressures to achieve effective gap filling.

4. Electrical Performance

  • For applications requiring insulation, it is essential to pay attention to the dielectric strength (in units of kV/mm) and volume resistivity. Ensure that these values are significantly higher than the operating voltage of the device, leaving ample margin. There are also a few specially designed conductive thermal pads intended for applications that require both thermal conductivity and electrical conduction; however, in the vast majority of application scenarios, high insulation performance is required.

5. Long-term reliability

  • Operating temperature range: Ensure that the gasket can withstand the high and low temperature ranges of the equipment’s operation, as well as any potential thermal cycling.
  • Compression set resistance refers to a material’s ability to rebound and restore its original thickness after being subjected to prolonged compression. The lower this value, the better—indicating superior resistance to aging and fatigue, enabling the material to maintain effective contact over the long term and preventing excessive deformation that could lead to gaps and increased thermal resistance.
  • Oil bleed rate: For silicone gaskets, this is an important indicator. A low oil-extraction rate means lower risk of contamination and more stable long-term performance.

6. Other factors ​  

  • Flame Retardancy: In fields such as automotive, aerospace, and high-end power supplies, gaskets typically need to meet high flame-retardant ratings like UL94 V-0.
  • Certification: Depending on industry requirements, compliance with specific standards or certifications such as RoHS, REACH, UL, and ASTM may be necessary.

7. Operation Tips and Precautions

  • Surface Cleaning: Before installation, ensure that the heating element and the radiator surface are clean, dry, and smooth, free of oil, grease, and dust, to achieve low thermal contact resistance.
  • Apply appropriate pressure: During installation, a certain amount of pressure must be applied to ensure that the gasket is moderately compressed—typically between 20% and 50%—to achieve optimal sealing performance. However, the pressure should not be excessive, as this could damage the components or the gasket itself.  

Production Workshop


Production Workshop
Production Workshop
Production Workshop
Production Workshop
Production Workshop
Production Workshop
Workshop 1
Production Workshop

Laboratory


Rapid Temperature Change Test Chamber

Rapid Temperature Change Test Chamber

High-Temperature Testing Machine (500°C)

High-Temperature Testing Machine (500°C)

Programmable Constant Temperature and Humidity Test Chamber

Programmable Constant Temperature and Humidity Test Chamber

High-and-Low Temperature Cyclic Humidity and Heat Test Chamber

High-and-Low Temperature Cyclic Humidity and Heat Test Chamber

Particle Size Analyzer

Particle Size Analyzer

High-Speed 3D Mixer

High-Speed 3D Mixer

Planetary Mixer

Planetary Mixer

Ruiling Thermal Conductivity Tester

Ruiling Thermal Conductivity Tester

About Dingtai


Guangdong Dingtai New Material Technology Co., Ltd. is a technology-driven enterprise dedicated to the research, development, production, sales, and service of thermal management materials, adhesives, flame-retardant insulating materials, and desiccant/deoxygenation products. Located in Dongguan, China—known as the "World's Factory"—the company has also established the Dingtai Vietnam Factory in Bac Ninh Province, Vietnam. The company has successfully obtained several internationally recognized certifications, including ISO9001, ISO14001, IATF16949, ISO45001, and the 3A Measurement MMS System Certificate, while also securing multiple patent approvals. Backed by a team of highly skilled R&D professionals with robust technical expertise and extensive industry experience, Dingtai maintains ongoing collaboration with leading experts and technical pioneers in the field of polymer materials, ensuring its commitment to cutting-edge innovation and forward-thinking solutions.

The company's products are widely used across a diverse range of industries, including the computer industry, power semiconductors, home appliances, smart home solutions, power supplies, electric vehicle charging stations, optical modules, security systems, servers and inverters, set-top boxes, switches and routers, automotive electronics, and new energy sectors.

Currently, our company's products have been exported to numerous regions and are widely used in markets across South Korea, Europe and America, as well as domestically. Our product quality and services have consistently earned customers' recognition and positive feedback.

People-oriented and driven by technological innovation, we are always committed to continuous advancement, developing new technologies and products.
In the future, Dingtai will continue to invest in technological innovation, striving to become a globally and domestically recognized supplier of thermal management and drying materials—while consistently delivering thoughtful, tailored design solutions to our customers.

2019

Founded in 2019

300

The company's current employees

25 +

Sales in 25+ regions

1000 +

Serving over 1,000 customers domestically and internationally

2200

Production workshop area, ensuring ample capacity

Patent Certificate


A thermally conductive gel filling device
A vacuum defoaming device for the production and processing of thermally conductive silicone gaskets
A thermally conductive gel-coating voltage-stabilizing device
A thermal conductive gel feeding device
A cutting device for producing thermally conductive shims
A quantitative device for a thermally conductive silicone gel dispensing system

Certificate of Honor


Interter (Tianxiang Group) Supplier Certificate
High-Tech Enterprise Certificate
Credit Enterprise
Specialized, Specialized, and Innovative Small and Medium-sized Enterprises

Product Applications


Q

Precautions for Using Thermal Conductive Materials


A
When using thermal materials, please note the following: - **Material selection**: Choose the appropriate type based on the application scenario (e.g., thermal grease, silicone sheets), paying attention to parameters such as thermal conductivity and temperature resistance range. - **Pre-application preparation**: Thoroughly clean the contact surfaces beforehand to ensure they are free of oil, dirt, and dust. - **Application process**: Follow proper procedures—apply thermal grease evenly, trim silicone sheets to the right size, and carefully control the amount and pressure used to prevent overflow. - **Usage and maintenance**: Regularly inspect and maintain the materials. Replace thermal grease every 1–2 years and silicone sheets every 3–5 years. Additionally, take necessary safety precautions: wear protective eyewear and gloves, ensure adequate ventilation in the work area, keep away from ignition sources, and dispose of waste materials according to regulations.

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